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Assurance mold Product List

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Mold Design × Mold Forming: Reliable Molds with High Durability

Maximize mold life with five precise controls such as heat treatment and gas venting!

The "Durable Molds" from Fuji Seiki are designed with high quality backed by a durability record of over 10 million shots. With more than 650 maintenance cases for molds produced between 1996 and 2005, including repairs and spare parts support, we achieve long life and stable operation. Furthermore, by thoroughly implementing the following five precision management practices, we ensure even greater molding stability and longevity. ■ Features - Heat treatment management using in-house quenching equipment: Processed under optimal conditions for each part - Thickness precision of mold bases managed to ±5μm: Stable mold alignment accuracy - High-precision measurement of part dimensions and traceability: Minimization of defect rates - CAE calculation design of clamping pressure receiving surfaces: A robust structure that withstands resin pressure - Optimal gas vent structure design: Reduction of molding defects and corrosion risk measures *Please feel free to contact us for more details, as this may vary depending on the molding materials.

Company：FUJI SEIKI Co.,Ltd
Price：Other

Mold Design
Assurance mold

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Die Design × Die Molding: Reliable Molds for Minimizing Cavity Spacing

Mold design that minimizes dimensional variation even with multiple parts and reduces defects in subsequent processes.

Fujiseiki's "Mold for Minimizing Cavity Differences" delivers peace of mind and high precision. Even in mass production or multi-cavity operations, it minimizes dimensional differences across all cavities to the utmost limit, significantly reducing defect rates in subsequent processes. In mold processing, we thoroughly manage component precision, minimizing even slight processing errors. This effectively suppresses variations between individual products that are likely to occur during mass molding. Furthermore, during the mold design phase, we utilize flow analysis (CAE) to optimize the filling balance for each cavity, preventing resin flow irregularities that can lead to dimensional errors. ■ Features - Temperature distribution simulation: Achieves uniform temperature control across all cavities - Injection pressure sensor: Detects and corrects pressure variations in real-time - Three-dimensional measuring machine: Samples and centrally manages dimensional data - High-precision molding compatibility: Adapts to strict tolerances in fields such as medical and electronics *For more details, please download the PDF or feel free to contact us.